Effective Design and Manufacture of Valve using SOLIDWORKS

• Parametric 3D Modelling helps in maintaining the Design Intent of Valves.
• Completely Associative (Part, Assembly & Drawing) which reduces the most of time and effort during design revisions.
• Ease creation of Complex Shaped Valves with use of SOLIDWORKS Commands like Loft, Sweep, Boundary, Multi-body, Surface Tools, etc.,
• Creation and managing of similar valve components with various sizes, geometries, and features can be done with no time.
• In-built availability of Valve components which reduces design cycle time in assembling of Standard products
• Wide range of Standard material database is available and custom made material can also be incorporated
• Various attributes like Mass, Center of Gravity (C.O.G) can be evaluated based on the material property in a single click

• Easy collaboration with customer legacy data with a editable feature history tree
• Both internal and external Communication of CAD data becomes much easier through SolidWorks e-Drawings

 

• Integrated Mold design and productivity tools which helps in creation of molds for Valve Components with ease of creating Parting lines, Interlocks, Tool Splitting’s etc.,
• Insertion of Dimensions and Tolerances had become Automatic and User friendly with use of SOLIDWORKS Dimxpert.
• Agile process of pre-analysis for mold like Geometry Analysis, Symmetry Analysis, Thickness Analysis, and Draft Analysis helps in seamless creation and import of CAD data.
• Error free Assembly creation is possible with features like Interference Check, Hole Alignment, Clearance Check and Assembly Transparency.
• Animation of exploding an assembly can be captured and saved in a video format and the same can added as a view during detailing
• Manufacturing drawings can be generated automatically with PMI data
• Various tables like Bill of Materials (B.O.M), Weld table, Revision Table can be generated automatically

 

Do More than Just Visualize with Assembly Visualization

Ever since its introduction in SOLIDWORKS 2010, Assembly Visualization has been a excellent tool to display components in an assembly based on different criteria using colors.

Assembly Visualization can be used as an interactive BOM in which you can see file name, quantity, mass, material, volume, density etc.,

  

²Add colors to visualize the model property values.

²You can add new columns to show other properties of the model.

Lets just add a new column to link SW-Material

 

²You can sort the assembly visualization based on the properties in different columns.

²Another great option available inside Assembly Visualization is we can directly apply materials to parts.

²Use the Rollback bar to show only necessary components in Assembly Visualization

²Other Tree options

 

²Starting from SOLIDWORKS 2018, you can directly access Performance Analysis option inside Assembly Visualization.

  

And sort based on Graphics Triangle, Open time, rebuild time.

  

²Another great option is that you can save this style. Instead of adding/editing the new column, you can load this style for future display of Assembly Visualization

²You can also save this as Excel, Text or PDF and publish this a Bill of Materials as Top-level, Parts only or Indented.

 

  With Assembly Visualization you can evaluate you assembly performance and sort by component properties and more.

 

Segway an Analysis through SOLIDWORKS Simulation

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Integrated Design using SOLIDWORKS PCB

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DDM - A better Approach to PDM

DDM for SOLIDWORKS
          DDM is a low cost multi-CAD, PDM/PLM solution that’s easy to implement, easy to integrate and user-friendly, giving you a quick turnaround on your investment.

We are changing perceptions of PDM & PLM

• Product Lifecycle Management & revision control of parts, models, drawings and office documents and even more solutions can capture through powerful Multi CAD data management with lowest cost.
• The main simple terms which focuses mainly on DDM like efficient implementation, fun and speed, configurable adaptability, multiple system collaborations and majorly on price".

DDM Product Module

DDM CAD [Editor]

• Whilst focusing on ease of use and keeping data management uncomplicated, DDM has an access to control and secure the data which is more powerful and built in tools.
• It takes minimal time for searching and seeking for files which has been generated in our 3D CAD application and enable us to focus more on design.
• Automatic thumbnail and PDF generation
• Configurable auto-numbering
• Revision control CAD parts, assemblies and drawings
• You can always trust the data in DDM is up to date.

DDM Office [Contributor]

• DDM Office: Helps to access, update and review all our information to maintain the day to day document and project data management.
• DDM Office can be used for non-design staff to access design information and view CAD parts and drawings which are saved in PDF format allowing information to flow freely between departments.

Key Features and Benefits

• Bill of Materials and Enterprise Update Manager
• Full Document Management
• Graphical Workflow Tool
• Powerful search and retrieval facility
• Guarantee you are working on the latest information
• Avoid duplication of effort and information

DDM Web [Viewer] 

• We ensure data integrity and secure access
• Get access to your data 24/7 from a web browser
• Real time sharing of data on a global scale
• Little to no user training requirement

Major Features and Benefits

Collaborative Design Solutions for Valve Industry through SOLIDWORKS

Introduction:
          According to Global Industrial Valve Market analysis, there was a huge potential growth for Indian Manufacturers set to reach Three Billion Dollars by 2023.
          Indian Market is a place where investors likely hit favourite shots. Design and Manufacture play a major part of any organization to attain best in quality and first in the Market. For error free Manufacturing, Design is the most significant thing. An Organization who has an individual Department of Design, they see tremendous growth compared to others.
          In that order today we are going to have a look how SOLIDWORKS and its Multi Product helps VALVE MANUFACTURERES to reach Market earlier with best Quality.

Objective:

          This presentation will address how VALVE MANUFACTURERS can bring their own ideas into live, methodology to improve product quality, effective strategies for product reliability and powerful streamline paths to become leaders in this competitive Global Market. Let’s go for it.

3D CAD Design - SOLIDWORKS

          Using of SOLIDWORKS 3D CAD, a designer can understand project concept and perform quick variations to come up with effective design. Since it is a parametric software, designer response very fast for any design changes.
          Design variants can present within a single environment so to avoid repeat designs and reduce time delay.

          Operating condition of Valve can view in a design stage itself so that any interference, collision can easily identify and avoid prototype, production cost and manufacturing error.

          Production drawing can generate based on Draft angle, surface area, corner edges of Valves. In case of set of Valve assembly is deigned, Bill of Materials [BOM] can generate automatically within a matter of seconds.

Manage whole set of DATA at finger tip

          In valve design industry, there always be a revise documents have for a schedule basis. To maintain, order, update, organize within a single environment SOLIDWORKS PDM will be a best tool.

Evaluate Product meets different Circumstances

          Designers can evaluate Valves designs whether it meets different load conditions that act in real time. Analyse variant flow strategies and design according to customer requirement.

Generate Drawing-less Manufacturing

          Replace 2D Drawings and prepare error-free drawings. Improve production by applying identical method called Drawing-less Manufacturing method. View Product Manufacturing Information in direct 3D Model and produce largely 40% of your daily results.

Generate Ballooning & FAI Reports within a Minutes

          Improve the Product Quality and reliability 35% of your traditional quality process. Reduce Inspection time and move to best results. On the whole, get fast and accurate reports using SOLIDWORKS Inspection.

Bring your Products to Life

          Turn your 3D CAD Design into Photo Quality Images, Animations and Interactive Content. Work Parallel and manage your Market process quick and easy.

 

First Class Technical Documentation for Valve Industry
          Hereafter don’t wait for Product Output. Prepare Documentation for Valve Assembly, Service, Technical Illustrations, Maintenance. Work in Parallel to achieve reliable output.

 

Design to Manufacture Solutions for Pump Industry

Pump Industry in India – An Overview
     The Indian Pump industry is growing at an annual Compound Annual Growth rate of approx 10%– which is higher than the international Compound Annual Growth rate average of approx 6% –due to the surge in infrastructure development, growth in agriculture and other water intensive industries.The domestic Indian pump market is growing at a healthy rate of 16-18% per year in India.

SOLIDWORKS Overview

     The product we manufacture should be cost effective and reliable. To maintain good quality, reliability and reduce cost, no. of product failures must be minimized. SOLIDWORKS 3D CAD provides best solutions to deliver product on time, reduce manufacturing and operating costs and increase business opportunity in the competitive global market.

SOLIDWORKS 3D CAD

     The advantages of having the 3D CAD model as the center of your Design to Manufacturing Process include:

• Automatically propagate design changes to downstream functional areas.
• Changes can be incorporated late in the product development cycle without the need to push out delivery dates.
• Concurrent design and manufacturing.
• Products can be easily represented using 3D CAD model.

Great products begin with great design.

   

     SOLIDWORKS offers tools enable the user to develop from concept to parts, assemblies & detailing and helps innovate and develop thanks to industry-leading capabilities including Conceptual Design, Surfacing, Direct Editing, Production-quality 2D drawings, Large Assemblies., Reverse Engineering, Mold design, sheet metal, weldments, and pipe and electrical routing, Automated Generative Design, CAD Libraries, Import/Export, Design for Manufacturability and Bill of Materials.

Validation

SOLIDWORKS Flow Simulation will assess the fluid flow for varied engineering applications and may facilitate thermal analysis for finding varied heat transfer issues. Design and analysis of various types of turbo-machinery to simulate specified air/volume flow rate, determine the power required to achieve performance and overall pump efficiency.

Visualization

     SOLIDWORKS Visualize is the camera of SOLIDWORKS that enables create professional,high quality, photo-realistic images, animations, and interactive 3D content quickly and easily.
     With SOLIDWORKS Visualize you'll be able to produce sales and promoting content at design stage and be able to begin promoting before your product is launched.

Inspection Ballooning

     SOLIDWORKS Inspection package is a First Article Inspections (FAI) and in-process quality inspection software that automates and streamlines the creation of ballooned review drawings and review reports like AS9102, PPAP, etc..
     Enhanced with OCR performance and capabilities extended to part, assembly, drawing files and third-party files like PDF, TIFF, SOLIDWORKS Inspection helps you streamline your shop floor inspection and Quality Assurance processes and create inspection reports and ballooned drawings in minutes.

Secure Data with Product Data Management

     Centralizing the storage of all engineering data and all related files can be achieved using SOLIDWORKS PDM. It provides a robust environment for collaboration, design reuse, change management and design data distribution.
     SOLIDWORKS Manage is an advanced, record-based data management system for process management, item management, Engineering change management, BOM management, serial number generation etc.

Technical Communication

     Creation of assembly instructions, product manuals, manufacturing information, and other downstream deliverable quickly and easily by both engineers and non-engineers can by done using SOLIDWORKS Technical Communications applications.
     Detailed technical illustrations, animations, product communication, and interactive 3D experiences can be easily re-purposed with 2D and 3D content using SOLIDWORKS Composer.

     Model-based 3D (PMI) for integrated drawing-less manufacturing with SOLIDWORKS MBD.