Showing posts with label Mechanical Industry. Show all posts
Showing posts with label Mechanical Industry. Show all posts

Thursday, 7 May 2020

Advanced Solution for Industrial Document Automation

Every Industries has so many departments and all the departments have various process from Product Enquiry to Dispatch. All these processes are governed by various documents that requires many levels of approval based on management hierarchy. Creating these many documents manually as hard copies and sending them for approval from one person to another person is time consuming and prone to errors. Also storing the hard copies for future reference or auditing purposes consumes more space with lot of risks over a period of time.
With SOLIDWORKS PDM Professional, these documents can be created as soft copies with single click and stored as digital data in a single secure location that shall be made available to right person at necessary times. The benefits of this one-time PDM implementation are many like High document Security, less process time, more organized data structure, more efficient communication between departments, Complete tracking of all projects, etc. All these can made possible with following procedure using SOLIDWORKS PDM.

Step 1: Creating required Industrial Document/Form

The various Industrial Document/Form like Sales Enquiry Form, Engineering Change Request form, New Product Development Form, etc. should be created individually in any Microsoft Office application like Excel or Word with appropriate Cells/Fields to provide necessary information regarding the process or project. These fields must be given with a field name which is later mapped with Custom Property (File->Info->Properties->Advanced Properties) of the same file. For automatic update of Fields/Cells in files added to PDM vault, the file must be enabled with macro for automatically updating all Fields. This file will be saved in a separate PDM Vault location along with other standard documents.

Step 2: Creating and Mapping the Variables

Variables are labels of data that must be provided in Document/Form through PDM database. Every variable will have different data specific to individual Document/Form added to the Vault. Individual Variables are created in PDM Administration Tool along with necessary attributes for mapping them with Document/Form data fields. Hence the values of the variables can be automatically updated in the Document/Form once the file is added to the vault. For mapping the variables with Microsoft office document Custom Properties, the block name of variables must be Custom Property and attribute name must be same as the Custom Property names of Document/Form. The vales for the variables can be set through,
• Values entered in Data Card of Document/Form
• Set Variable Action of Workflow state changing transitions

Step 3: Creating Data Card for Document/Form

Data card contains metadata (Properties) of files in PDM database. Data Cards are created in PDM Card Editor tool for different files, folders, items and templates with controls like text fields, list boxes, check boxes, tabs, etc. These controls can have special values like logged in user, created date, etc. Each of these controls are mapped with variables as required and their values are defined by the user while/after adding the file to PDM Vault. Data defined in the data card will be directly stored in the database as value of specific variable of that specific file. The same value will be mapped with the Custom property of Document/Form through the attributes created for each variable. The same value in file’s Custom Property will be updated in Fields/Cells mapped with them.

Step 4: Creating Template for Document/Form

Templates are created in New Template wizard with a data card that appears every time we execute a template command in vault. We can specify the Files (Document/Form) and Folder Structure that should be created automatically every time for a new project. The file name and folder name can be mapped with variables like Project No, Document number, etc. Templates also have user permission that lets only the appropriate user to create documents in the vault.


Step 5: Creating Workflow for Documents

Workflows are created in PDM Administration Tool as a replica of Industrial process or path through which the document moves inside an Organization. It has many States that depicts the stage of the project and Transitions that denoted the decisions of Stakeholders. In every State only the appropriate Stakeholder will have the permission to work on the file and when the file moves to another state, respective stakeholder will get notified about the file. In every Transition, actions like Increase revision number, Set Variable, conversion tasks, etc. can also be executed automatically. For example, If the value of variable Approved By is set to have updated to Username making the approval transition then the file will automatically have the signature of user who is approving the file.



The above procedure can be implemented for all process in every departments of an organization.


 








Monday, 27 April 2020

DraftSight 2020 Automatic Add & Arrange Dimensions

For the past few years DraftSight has introduced a lot of productivity enhancement tools, likewise in 2020 also they introduce automatically add & arrange dimensions. Dimension drawings automatically to save hours of time per drawing, improve consistency and reduce manual tedious tasks.

Steps:

1. Select All Entities > Right-Click > Dimension Bounding Box > Create




2. Type AUTODIMENSION > In the Properties Pane, select the entities for Horizontal Dimension scheme, Vertical Dimension scheme, Dimension Placements and Origin




3. At the bottom of the property pane > Preview and Apply.


4.





 For Auto-Arrange Dimensions, Goto Annotate Tab > Select Auto Arrange, Alias –ARRANGEDIMESIONS > Specify the spacing value in the Dimension Palette and use the Thumbwheel to adjust the spacing of the dimensions.




I believe that the above mentioned steps gives a better understanding of how to use the tool. Moreover, Auto-Arrange dimensions allow the user to save a lot of time while giving them direct control over dimension placement. They increases productivity by reducing a significant amount of time while inserting and adding dimensions to drawing.


       For more info, Visit: www.egsindia.com | www.egs.co.in



 







Monday, 20 May 2019

Segway an Analysis through SOLIDWORKS Simulation



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Monday, 11 March 2019

Collaborative Design Solutions for Valve Industry through SOLIDWORKS

Introduction:
          According to Global Industrial Valve Market analysis, there was a huge potential growth for Indian Manufacturers set to reach Three Billion Dollars by 2023.
          Indian Market is a place where investors likely hit favourite shots. Design and Manufacture play a major part of any organization to attain best in quality and first in the Market. For error free Manufacturing, Design is the most significant thing. An Organization who has an individual Department of Design, they see tremendous growth compared to others.
          In that order today we are going to have a look how SOLIDWORKS and its Multi Product helps VALVE MANUFACTURERES to reach Market earlier with best Quality.

Objective:
          This presentation will address how VALVE MANUFACTURERS can bring their own ideas into live, methodology to improve product quality, effective strategies for product reliability and powerful streamline paths to become leaders in this competitive Global Market. Let’s go for it.
3D CAD Design - SOLIDWORKS
          Using of SOLIDWORKS 3D CAD, a designer can understand project concept and perform quick variations to come up with effective design. Since it is a parametric software, designer response very fast for any design changes.
          Design variants can present within a single environment so to avoid repeat designs and reduce time delay.
          Operating condition of Valve can view in a design stage itself so that any interference, collision can easily identify and avoid prototype, production cost and manufacturing error.
          Production drawing can generate based on Draft angle, surface area, corner edges of Valves. In case of set of Valve assembly is deigned, Bill of Materials [BOM] can generate automatically within a matter of seconds.

Manage whole set of DATA at finger tip
          In valve design industry, there always be a revise documents have for a schedule basis. To maintain, order, update, organize within a single environment SOLIDWORKS PDM will be a best tool.

Evaluate Product meets different Circumstances
          Designers can evaluate Valves designs whether it meets different load conditions that act in real time. Analyse variant flow strategies and design according to customer requirement.

Generate Drawing-less Manufacturing
          Replace 2D Drawings and prepare error-free drawings. Improve production by applying identical method called Drawing-less Manufacturing method. View Product Manufacturing Information in direct 3D Model and produce largely 40% of your daily results.

Generate Ballooning & FAI Reports within a Minutes
          Improve the Product Quality and reliability 35% of your traditional quality process. Reduce Inspection time and move to best results. On the whole, get fast and accurate reports using SOLIDWORKS Inspection.

Bring your Products to Life
          Turn your 3D CAD Design into Photo Quality Images, Animations and Interactive Content. Work Parallel and manage your Market process quick and easy.
 

First Class Technical Documentation for Valve Industry
          Hereafter don’t wait for Product Output. Prepare Documentation for Valve Assembly, Service, Technical Illustrations, Maintenance. Work in Parallel to achieve reliable output.



 





Tuesday, 5 March 2019

How to Collaboratively Design Electrical Overhead Traveling Crane through SOLIDWORKS

          The overhead crane, commonly called bridge crane, is a type of equipment most commonly found in all industries used for handling heavy machinery and structures. Here we designed Electrical overhead traveling crane embedded with a lot of safety features and more ergonomic to ensure the worker's safety, as well as material they handle and this model, is designed by using solid Works collaborative environment which handles both mechanical and electrical design seamlessly without any repeated chores.

          This EOT Crane is driven by 3 Electrical Synchronous Brake Motors and one specialized Electric Motor with advanced features. In addition to that, it is loaded with a lot of sensors for efficient working with real-time feedback which makes the machine more consistent & precise and capable of carrying heavy loads. For a like, limit switch used to interrupt motor power to prevent hook over travel and hazardous condition such as chain kink. This whole crane is controlled by both wireless radio remote and pendant depends on the working environment.

SOLIDWORKS Mechanical 3D Design:

          SOLIDWORKS 3D CAD allows you to create models based on parametric and features. Which reduces design cycle time and improving quality with a rich graphical representation.
  • Automate your design process makes manual works eliminated and design more precise and reliable.
  • Easily incorporate late design changes.
  • Test and evaluate  your designs to reduce costs from quality problems.
  • Automatic Bills of Materials.
  • More effective internal design reviews.
  • Create marketing content in parallel with design development using PhotoView 360.

       We designed crane control and power circuit by using SOLIDWORKS Electrical Schematics. Schematic software is quite powerful while coming to electrical system design and the schematic user interface is more colourful, enables users to easily access to tools. Schematic is loaded with more than 500000 manufactured parts with an electrical content portal which makes the design process quick and detailed. We can manipulate previous design data by employing macros to save the project process time.
Benefits:
  • Reducing Development Costs
  • Improving Quality and Increasing Innovation
  • Automated terminal drawing creation
  • Automated contact cross-referencing
  • Avoid time-to-market delays
  • Bill of Material and report creation delivers a comprehensive detail.
SOLIDWORKS Electrical 3D:

          Electrical 3D software enables users to convert 2D electrical system to 3D electrical system it includes Enclosure design, general arrangement, connectors, wires, and cable routing and wire harness. It has a capability of connecting bi-directional link between Mechanical CAD & Electrical CAD which makes software more powerful and unique from other CAD software in the market. Therefore, both mechanical engineer and electrical engineer will work collaboratively without any interruption. While coming to cabinet design, it employs drag and drop manufacture 3D part to the software without downloading the part file from their website. Routing wires and cables are one of the major features in electrical 3D, So that we can visualize the whole routing system moreover this would reflect in precise wiring and workmanship on end of the product.

Benefits:
  • Easy and correct placement of components
  • Wire and Cable length calculation
  • Auto Route functionality
  • Create a 3D general arrangement drawings based on the electrical schematic
  • Harness development


 





Thursday, 29 November 2018

SOLIDWORKS 2019 Large Assembly Handling



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Website : www.egsindia.com | www.egs.co.in