Monday, 15 October 2018

Innovative Textile Machine Design Using SOLIDWORKS

          Textile Machine Design Textile machine manufacturers need to innovate and implement various industry trends to make day to day productivity even more faster.

Latest Trends in Textile Machine

• Develop and standardize new product development in a shorter time
• Reduce/eliminate physical prototypes

• Improve reliability, accuracy and repeatability
• Implement latest trends and technologies to make time to market even more faster

Challenges faced by Textile

Machinery 

• Reduce number of physical prototypes
• Improve reliability to avoid costly warranty work
• Find out fit, form functionality before assembly
• Mechanism and structural design failure cause much problem while assembly
• Design changes and revision control is a tedious process
• Large assembly and drawing creation takes much time to complete

SOLIDWORKS Solutions Proposed

• SOLIDWORKS is a source to make concept model in to 3D and evaluate during design stage

• Integrated solution to create, analyze and make CAD changes frequently without design errors
• Manufacturing feasiblity can also be ensure during intial stage of product development
• Integrate design and manufacturing in one application to make effective NC programming
• Shaft failure simulation and life predictions in textile machineries
• Deflection and stiffness calculations for large environmental equipment’s
• Ensure structural safety and stability through static analysis
• Life expectancy calculations for dryers (static and rotary), rotating equipment’s and load-bearing members.
• Cost reduction is possible through virtual validation of entire machine - at the Design Stage itself

Benefits of Implementing SOLIDWORKS 

• Reduced design cycles by more than 30%
• Ability to share drawings, images and documentation
• Advanced assembling functions, versatility, and flexibility
• Analysis conducted parallel with development work
• Streamlined the handling of design changes
• SolidWorks Simulation helps to avoid errors and enhance performance

SOLIDWORKS Customer Testimonial:

“The improvements to our product development process that SOLIDWORKS has enabled allow us to support growth of more than 500 percent.”
- Mr. Jorge Smart Cruz Arenal, Director General
DCF MEXICANA, S.A. DE C.V.



 





Tuesday, 4 September 2018

Produce Efficient & Optimized Design for Medical Devices using SOLIDWORKS



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Thursday, 30 August 2018

Life Science Products & Projects with SOLIDWORKS Solutions

     Life sciences & Healthcare Industry is considered to be one of the most expensive market in terms of Product Development and Innovation, ensuring Safety and Reliability of Products to mankind.

     Medical device and equipment manufacturers will undergo various regulations and norms for the product development. In order to continue the process by overcoming all the hurdles and investing more time on innovation, SOLIDWORKS provides an integrated Data management, Collaboration and Technical communication solution from Design to after sales.



Challenges faced in Medical Industry:
  • Difficulty in managing product related Data & Files (Parts, Assemblies, Drawings, Standards, Reference Documents) across the Design & Development process
  • Unable to track Legacy data & Existing Designs for new equipment and device Concept
  • Managing Revisions & Versions in existing Projects is complicated
  • Collaboration of ECAD and MCAD as well as Bill of materials
  • Unable to collaborate with multiple locations of an organizations
  • Data segregation and accessibility between Departments
  • Demoing the Exploded View of the Device and Understanding the Mechanisms
  • Difficulties in delivering the right assembly Instructions to assembly line
  • Communicating the right information to the Service engineers & Creating Service Manuals








SOLIDWORKS Solutions:
  • Creating and maintaining your Product development data in a single data location with a secured vault where the design engineers can Store and retrieve files
  • Integrated file Preview, Powerful Searching, File Structure and File rename features of PDM helps you to reuse the existing Project Information (to eliminate recreating designs).
  • Manage Design revisions more effectively to track design revisions and maintain a complete revision history to avoid the errors of manual approaches.
  • Companies having Design teams working in different locations can collaborate with Single Vault storage, Automatic alerts, Web connection to access files globally with browser and internet.
















  • Now with SOLIDWORKS COMPOSER, Animate and visualise to explore about your Product in Exploded Views and also give usage instructions to Patients and Medical Representatives
  • Demonstrate clearly and present your product or process using 2D and 3D graphical content including interactive BOM’S
  • Illustrate and transfer a high-quality images and even interactive servicing information to prepare Technical documents like manuals and catalogue.
Benefits:
  • Smart and Powerful Integration of SOLIDWORKS and Windows
  • Easy find and re-use design data no matter how older it is
  • Secured access within the organization both domestic and international
  • Automated approval process & work flow
  • Reduce documentation costs by at 25 %
  • Adds life to documentation with interactive 3D animations.

 





Friday, 17 August 2018

SOLIDWORKS Solutions that can address the challenges in Food Processing Industry

An extensive analysis of current trends in Food Industry says that there is a enormous opportunity in the upcoming years in Food Processing industrial sector. A variety of Machines should exist in design, size and configuration that can be conveniently operated in food processing. Therefore, the manufacturing product should not have any deviation. So that product design should be good and ergonomic.


Let us see how we can achieve cost effective product design and be a leader in food processing industry by applying SOLIDWORKS 3D CAD solutions.

Challenges in Food Processing Industry:


  • Repeative Design changes and Reworks 
  • Miscommunication in 2D Design and Manufacturing 
  • Low Machine Performance 
  • Production down time 
  • Moderate Output Capacity 
  • More Power Consumption 
  • Fewer Capability in Continuous Operational process 


SOLIDWORKS Solution for the Challenges faced in Food Processing Industry:


  • Bunch of 2D Drawings? 
    • Convert 2D to 3D directly and reduce design time and error 
  • Lot of Repeat and Manual Changes? 
    • SOLIDWORKS has potential tool called “Associativity’’-Automatic Update whenever design changes happen .
  • Avoid delay and error in manufacture Drawing and eliminate miscommunication 
  • Reduce manual work and labour cost: Automate the Design simply by controlling Numerical values, not by formulae or equation 
  • Motor & Material Selection: Find the exact specification in Motor selection. So that you can avoid over design and material wastage 
  • Eliminate Prototype and its cost: Evaluate the Machine that can withstand different loading condition or not. 
  • Achieve maximum output power and be a leader in your food processing industry. 


 





Ergonomic Design & Validation in Medical Industry using SOLIDWORKS Solutions


Healthcare Industries are Developing new Strategies to Improve the Product Innovation by adopting new technologies and Trends like artificial intelligence, Smart Wearables and IoT devices.


SOLIDWORKS partners with Medical Industries to make the experience better and Ensure Better living, by helping the Design & Development of these Products. Medical innovation including Ebola Tester, Bionic Arm,Infant Incubator, Powered Orthosis Brace and many more are powered by SOLIDWORKS.

Challenges in Design & Development process of Medical Devices Industry:

  • Standardization & Regulatory Compliance in Design of Medical Devices
  • Responding to Design Changes and Validation of the new Version
  • Safety Consideration and Human Factor Engineering
  • Minimize the Overall Costs involved in the Process of Design & Development
  • Creating Prototypes for Testing and Experimentation
  • Portable and Foolproof Designs for better experience through Product Innovation
SOLIDWORKS Solutions in Handling Medical Equipment Industry Challenges:
  • SOLIDWORKS Enables Designers to Create Ergonomic Designs that satisfies FDA regulatory Requirements.
  • Integrated Solutions helps Design Specialists to easily create and Modify the Designs and helps in Virtual Prototyping for Validation & Marketing Needs.
  • Validation of Designs with expected Environmental Conditions like Temperature,Vibration, Shock and Fatigue can be done with Simulation Solutions to ensure reliability & Safety.
  • Achieve Cost Targets through Design Optimization and Create Green Products, Find Alternate Materials using Sustainability Features.
  • Promote your Designs with latest 3D Printing technologies with SOLIDWORKS additive Manufacturing.
  • Powerful Modelling imparting best in class Design Techniques ensure Product Innovation.

Benefits attained by Medical Industries
  • Deliver Devices & Equipment that satisfies Regulatory Compliance
  • Reduce Time to Market & Stay ahead of Competitors
  • Increased Reliability of Products to ensure safety of Patients
  • Cost Savings without Compromising the Product Reliability is achieved.

Customer Voice:
"SOLIDWORKS a user-friendly Software eased our difficulty in geometric sloped designs and reduced our precious hours during design. Thanks to E G S for providing their continuous support."
Mr. Prakash K
Asst. Engineer
Trivitron Healthcare Pvt Ltd



 





Interactive and Impactful Contents-Agriculture Industry

Introduction to SOLIDWORKS Visualize

SOLIDWORKS Visualize is a tool whoever like to present Products in high render photo realistic images and animations. In parallel, it will be more helpful to enter market very fast and leads to quick Return on Investment [ROI]

SOLIDWORKS Visualize- Boost up your Speed to Market


Objectives of SOLIDWORKS Visualize

  • Visualize is simply known as CAMERA for CAD DATA
  • CAD Live Update- Simultaneous Work in 3D CAD and Visualize
  • Cloud Libraries- Appearance, Scenes, Backlights, Textures
  • Positioning- Camera and Light as for real time environment
SOLIDWORKS Visualize- Capabilities
  • Realistic High Quality Images
  • Interior Panoramas
  • 360 Degree Spin Animation
  • Exterior VRs

Summarize
  • Take Project to the Market at the earliest
  • Improve high quality Brochures, Catalogues and Websites
  • Make Customer/ Prospects satisfy before Prototype/ Manufacture
  • Achieve Return on Investment [ROI] in Quick
  • SOLIDWORKS Visualize is Easy, Fun and Fast

 





Effective Technical Documentations for Agriculture Industry


Introduction to SOLIDWORKS Composer

SOLIDWORKS Composer is a powerful tool for preparing Technical Documentation in 2D and 3D graphical content that engage users to make clear product as well as process.


Objective of SOLIDWORKS Composer
  • Graphical Content
  • High Quality Illustrations
  • Photo Realistic Images
  • Interactive Animations

Powerful Technical Documentation Tool - SOLIDWORKS Composer
  • Vector & Raster Images
  • Marketing Presentations
  • Work Instructions
  • Training Manuals
  • Service Instructions

Vector & Raster Images

  • Create high resolution 3D images
  • Vector Line art for Technical Illustrations
  • Raster images for Catalogs, User Manuals
  • Create exploded and detail views, annotations
  • Save time by reusing 3D CAD data
Work Instructions
  • Create Work Instructions in 3D
  • Replace 2D drawings with 3D Animations
  • Reduce production errors

Service Instructions
  • Field Service Instructions
  • Replace text with graphics
  • Replace documents with videos
  • Produce videos at lower costs
  • Reduce training costs

Marketing and Training Manuals

  • Communicate with understandable contents
  • Present Project digitally, not through papers
  • Provide good animation videos and pictures
  • Reduce documentation cost and its process

Summarize
  • Saving Time, Cutting Costs related to Manufacturing
  • Develop Manufacture and Assemble
  • instructions concurrently 
  • Minimize Potential Error
  • More accurate Documentation in Less Time
  • Achieve Return on Investment faster
  • Take your BUSINESS NEXT LEVEL..!

What our Customers are Saying

“It was much easier to create work instructions for the shop floor, and I had much more flexibility in terms of not having to wait on a particular phase. With 3DVIA Composer, I can do what I want to do when I want to do it.” - Mark Gerhart, CAD Specialist, Wamore Inc.

“Now we use SOLIDWORKS 3D models as input for documentation and can enjoy the benefits of faster, more accurate, and more detailed images.” - Yngve Strypet, Mechanical Eng., EAB Engineering