Tuesday, 5 March 2019

How to Collaboratively Design Electrical Overhead Traveling Crane through SOLIDWORKS

          The overhead crane, commonly called bridge crane, is a type of equipment most commonly found in all industries used for handling heavy machinery and structures. Here we designed Electrical overhead traveling crane embedded with a lot of safety features and more ergonomic to ensure the worker's safety, as well as material they handle and this model, is designed by using solid Works collaborative environment which handles both mechanical and electrical design seamlessly without any repeated chores.

          This EOT Crane is driven by 3 Electrical Synchronous Brake Motors and one specialized Electric Motor with advanced features. In addition to that, it is loaded with a lot of sensors for efficient working with real-time feedback which makes the machine more consistent & precise and capable of carrying heavy loads. For a like, limit switch used to interrupt motor power to prevent hook over travel and hazardous condition such as chain kink. This whole crane is controlled by both wireless radio remote and pendant depends on the working environment.

SOLIDWORKS Mechanical 3D Design:

          SOLIDWORKS 3D CAD allows you to create models based on parametric and features. Which reduces design cycle time and improving quality with a rich graphical representation.
  • Automate your design process makes manual works eliminated and design more precise and reliable.
  • Easily incorporate late design changes.
  • Test and evaluate  your designs to reduce costs from quality problems.
  • Automatic Bills of Materials.
  • More effective internal design reviews.
  • Create marketing content in parallel with design development using PhotoView 360.

       We designed crane control and power circuit by using SOLIDWORKS Electrical Schematics. Schematic software is quite powerful while coming to electrical system design and the schematic user interface is more colourful, enables users to easily access to tools. Schematic is loaded with more than 500000 manufactured parts with an electrical content portal which makes the design process quick and detailed. We can manipulate previous design data by employing macros to save the project process time.
Benefits:
  • Reducing Development Costs
  • Improving Quality and Increasing Innovation
  • Automated terminal drawing creation
  • Automated contact cross-referencing
  • Avoid time-to-market delays
  • Bill of Material and report creation delivers a comprehensive detail.
SOLIDWORKS Electrical 3D:

          Electrical 3D software enables users to convert 2D electrical system to 3D electrical system it includes Enclosure design, general arrangement, connectors, wires, and cable routing and wire harness. It has a capability of connecting bi-directional link between Mechanical CAD & Electrical CAD which makes software more powerful and unique from other CAD software in the market. Therefore, both mechanical engineer and electrical engineer will work collaboratively without any interruption. While coming to cabinet design, it employs drag and drop manufacture 3D part to the software without downloading the part file from their website. Routing wires and cables are one of the major features in electrical 3D, So that we can visualize the whole routing system moreover this would reflect in precise wiring and workmanship on end of the product.

Benefits:
  • Easy and correct placement of components
  • Wire and Cable length calculation
  • Auto Route functionality
  • Create a 3D general arrangement drawings based on the electrical schematic
  • Harness development


 





Monday, 11 February 2019

SOLIDWORKS Solutions for Elevators from Concept Design to Manufacturing

Elevator Design using SOLIDWORKS

  • Design of layouts and manufacture components for the elevators in a short time
  • Evaluation of pre assembly motion mechanisms can be done using a 2D block sketches at design stage 
  • Supporting structural members can be developed based on the layout with the defined Cutlist information
  • Design changes based on the spaces and people accommodation will helps to respond the customer quotation as soon as possible
  • Global standard fasteners can be imported directly from the design library and no scratch design is required
  • BOM reports can be generated instantly for procurement team for outsourcing
  • Kinematics of the lift mechanism can be analysed and reported automatically
  • Virtual testing of the lift will eliminate the expensive prototype methodology
  • Dynamic analysis of sudden impact loads can be performed 
Assembly catalogue
Load test simulation
 
  • Complete package of predefined electrical manufacturer and schematic symbol library to make an agile design
  • Elevator power systems can be designed in a collaborative environment with E-CAD and M-CAD 
  • Manufacture drawings can be released in a more interactive way of digital approach and paperless for the greener environment
  • Aligning of design datum in a single hub and accessing in a structured manner to use and work with updated design
  • Creation of technical communication deliverables for elevators like Part catalogues, on site installation manuals, maintenance manuals, assembly manuals etc..
  • Delivering aesthetic and stylish looks of elevator interiors for marketing and sales to meet the world class visualisation


 





Friday, 8 February 2019

Forklift - SOLIDWORKS Solution Right from Efficient Design to Manufacturing

SOLIDWORKS Solutions in every Stage of Forklift Design & Development Process:

  • Concept design of forklift right from the 3D design to the market
  • Standard component like chains and sprocket are available in Toolbox & 3d content center
  • Paperless drawing for the manufacturing process in a 3D predefined view
  • Technical documents for the maintains and service engineer can be easily developed
  • Rendering the 3D design will give us how the product will look in the real world which will be useful for marketing the product even before the production
  • Electrical wiring and routing connections can also be done along with mechanical integration for the forklift machine
  • Effective communication of the design can be done by sharing the design through eDrawing file format where the end user doesn’t need any design software to view
  • The analysis of the load carrying capacity of the forklift can be done even before production
  • Optimization of material and design can be performed without compromising on the working functionality
  • Structural stability of the product can be validated through buckling analysis
  • Virtual validation to simulate the structural mechanism of each operations
  • Maximum safe load limit can be analyzed on various possible working environment
  • Vehicle stability can be analyzed with Centre of Gravity option using SOLIDWORKS Motion
  • The injection molding process can be virtually validated for the plastic parts to efficiently design the product and mold.


 





Tuesday, 29 January 2019

Cranes - Design to Manufacturing Solutions from SOLIDWORKS

SOLIDWORKS Solutions in every Stage of Crane Design & Development Process: 
  • Modular type of Designs can be created for Cranes, which are easily upgradeable to new technology
  • Rendering of Design Concepts for Marketing and Order win by reduced time to Market
  • Robust Design practice that will ensure fulfilment of essential safety requirements and adequate service life of components
  • Families of standard products that are able to be quickly customized to customer requirements
  • Reduce/eliminate physical prototypes with Virtual Simulation Support and Automated Reports
  • Improved reliability & Safety at the user end through FOS validation, Buckling & Vibration Analysis
  • Best in class Validation of Weld Strength, Bolt Connections and Support Members 


  • Seismic validation & Wind Analysis of Crane setup to eradicate failures in joints & members
  • Electrical Routing & Tubing Designs including line Diagrams and Schematics can be achieved
  • Design Optimization & Structural Optimization to reduce cost yet maintaining the Strength 
  • Accuracy and repeatability of Mechanism for Crane action & Leverage
  • Automated Wiring and Control Circuit Design that Comply to Industry Standards
  • Technical Documentation like Maintenance Procedures, Inspection Checklist, Repairs & Replacement Procedures can be obtained 
  • Management of Project Data and reuse of the same, in a controlled environment
  • Failure mode Effect analysis Replication, to Ensure design Performance
  • Mass Balancing, Even Distribution of Loads and maintaining Equilibrium



 





Saturday, 29 December 2018

Textile Machinery Industry SOLIDWORKS & Simulation


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Saturday, 1 December 2018

Produce Efficient Design by SOLIDWORKS Products


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Friday, 30 November 2018

SOLIDWORKS 2019 Large Assembly Handling

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What's New in SOLIDWORKS Simulation 2019?


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Thursday, 29 November 2018

Inspection and MBD Advanced Features


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SOLIDWORKS 2019 Large Assembly Handling



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Wednesday, 28 November 2018

SOLIDWORKS 2019 Part Delighter


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Saturday, 3 November 2018

Design and Validation of Aerial Vehicle through SOLIDWORKS


          The UAV(Unmanned Aerial Vehicle) model was designed and virtually validated through SOLIDWORKS. Figure 1 show the model in the SOLIDWORKS window.


Flexible, Agile Development
          The intelligent of the SOLIDWORKS to modify the design efficiently and quickly had created a big impact on the development process. Its flexibility on importing 3D model form 3D content centre and accessing the toolbox for standard component like Bolts, bearing and lot more made the software more user friendly and reduced the time of the designer which leads them to focus on new innovations.

Routing Vehicle Systems
          Planning and designing control boards and wiring with in the fuselage, primary and secondary actuator are critical due to it’s compactness and aerodynamic structures. Where through SOLIDWORKS Routing we can design the electrical wiring in and around the fuselage to connect the control board and wiring lines of brakes, fuel lines and cooling hoses.

FLOW Simulation Improves Aerodynamics
          The UAV must be more efficient in the aerodynamic design other wise there will be loss of energy due to wind drag force. Through SOLIDWORKS Flow Simulation we can study the wind flow around the design and we can post process the flow trajectory around the model. Figure 2 & 3 show the flow trajectory of pressure around the design. From the study we can conclude that the Primary actuator or the air foil structure is perfectly aerodynamic.



Simulations Save Time, Cut Costs, Reduce Prototypes
          From the SOLIDWORKS Flow Simulation we understood that the design is aerodynamic but we need to gain confidence whether the UAV is good to go under real time load conditions for the particular material. In SOLIDWORKS we can import CFD data to FEA for further studies. Figure 4 shows the static study where the input load is the wind which was defined in SOLIDWORKS Flow Simulation.

          At the time of landing the drones experience sudden impact so the traditional process of validating whether the drone can withstand the impact or not is destructive testing where a prototype of the drone will be made and tested under real time conditions. With SOLIDWORKS Simulation can perform drop test, figure 5 shows the stress level due to sudden impact.
Through SOLIDWORKS we can eliminate costly prototype and testing facility, so that we can cut the cost of the product and also the development time is cut shorted.





 





Saturday, 27 October 2018

Data Management Solution to Aerospace Industries using SOLIDWORKS

          Aerospace industry is one of the most creative engineering fields and it involves complicated design and process to meet the world class standard. The approval process of an aerospace industry is entirely different and need to undergo lot of scrutinization because it involves human safety and comfort parameters

          Let’s see how SOLIDWORKS provides the complete innovative solution for common challenges in managing of data and technical communication.


Challenges:
  • Controlling and Managing of design data particularly CAD and project documents 
  • Workflow automation for different types of projects and process structure 
  • Sharing data to downstream department and Collaboration with the multiple vendors 
  • Ensuring the right data at the right time with the correct revisions and versions updation 
  • Segregated of design data with the multiple teams and locations 
  • Aerospace industry requires lots of details in technical product communication 
  • Communicating and documenting of technical design information to the Market, Vendors and Suppliers 
  • Internal design related communication to Manufacturing and Assembly line 

Solutions: 
  • SOLIDWORKS Product Data Management enables the organisation to store the data in a centralised storage with a secured vault
  • Based on the workflow of any organisation design data can be stored and retrieved 
  • With the centralised storage and accessibility authorisation for both user and administrator level is possible 
  • An integrated search tool with more than 120 types of filters will helps to retrieve the data without any interruption in minimal time 
  • SOLIDWORKS Composer gives the complete solutions for making technical design communication and documentation at design stage 
  • As per the requirement we can create Product manuals, Part catalogues, Service manuals with the complete technical information 
  • Visual animation of product assembling and dismantling in a most interactive 3D output 
Benefits:
  • Easy integration of SOLIDWORKS and data management with SOLIDWORKS ecosystem 
  • Granular security provides the complete confidentiality in maintaining data 
  • Efficient time saver in retrieving data of various projects 
  • Interactive communication to the layman level 
  • Documentation, Manuals and Animations by using a CAD Data at low cost