Cranes - Design to Manufacturing Solutions from SOLIDWORKS

SOLIDWORKS Solutions in every Stage of Crane Design & Development Process: 

• Modular type of Designs can be created for Cranes, which are easily upgradeable to new technology
• Rendering of Design Concepts for Marketing and Order win by reduced time to Market
• Robust Design practice that will ensure fulfilment of essential safety requirements and adequate service life of components
• Families of standard products that are able to be quickly customized to customer requirements
• Reduce/eliminate physical prototypes with Virtual Simulation Support and Automated Reports
• Improved reliability & Safety at the user end through FOS validation, Buckling & Vibration Analysis
• Best in class Validation of Weld Strength, Bolt Connections and Support Members 

• Seismic validation & Wind Analysis of Crane setup to eradicate failures in joints & members
• Electrical Routing & Tubing Designs including line Diagrams and Schematics can be achieved
• Design Optimization & Structural Optimization to reduce cost yet maintaining the Strength 
• Accuracy and repeatability of Mechanism for Crane action & Leverage
• Automated Wiring and Control Circuit Design that Comply to Industry Standards
• Technical Documentation like Maintenance Procedures, Inspection Checklist, Repairs & Replacement Procedures can be obtained 
• Management of Project Data and reuse of the same, in a controlled environment
• Failure mode Effect analysis Replication, to Ensure design Performance
• Mass Balancing, Even Distribution of Loads and maintaining Equilibrium

 

Textile Machinery Industry SOLIDWORKS & Simulation

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Produce Efficient Design by SOLIDWORKS Products

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SOLIDWORKS 2019 Large Assembly Handling

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What's New in SOLIDWORKS Simulation 2019?

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Inspection and MBD Advanced Features

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SOLIDWORKS 2019 Large Assembly Handling

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SOLIDWORKS 2019 Part Delighter

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Design and Validation of Aerial Vehicle through SOLIDWORKS

          The UAV(Unmanned Aerial Vehicle) model was designed and virtually validated through SOLIDWORKS. Figure 1 show the model in the SOLIDWORKS window.

Flexible, Agile Development
          The intelligent of the SOLIDWORKS to modify the design efficiently and quickly had created a big impact on the development process. Its flexibility on importing 3D model form 3D content centre and accessing the toolbox for standard component like Bolts, bearing and lot more made the software more user friendly and reduced the time of the designer which leads them to focus on new innovations.

Routing Vehicle Systems
          Planning and designing control boards and wiring with in the fuselage, primary and secondary actuator are critical due to it’s compactness and aerodynamic structures. Where through SOLIDWORKS Routing we can design the electrical wiring in and around the fuselage to connect the control board and wiring lines of brakes, fuel lines and cooling hoses.

FLOW Simulation Improves Aerodynamics
          The UAV must be more efficient in the aerodynamic design other wise there will be loss of energy due to wind drag force. Through SOLIDWORKS Flow Simulation we can study the wind flow around the design and we can post process the flow trajectory around the model. Figure 2 & 3 show the flow trajectory of pressure around the design. From the study we can conclude that the Primary actuator or the air foil structure is perfectly aerodynamic.

Simulations Save Time, Cut Costs, Reduce Prototypes
          From the SOLIDWORKS Flow Simulation we understood that the design is aerodynamic but we need to gain confidence whether the UAV is good to go under real time load conditions for the particular material. In SOLIDWORKS we can import CFD data to FEA for further studies. Figure 4 shows the static study where the input load is the wind which was defined in SOLIDWORKS Flow Simulation.

          At the time of landing the drones experience sudden impact so the traditional process of validating whether the drone can withstand the impact or not is destructive testing where a prototype of the drone will be made and tested under real time conditions. With SOLIDWORKS Simulation can perform drop test, figure 5 shows the stress level due to sudden impact.
Through SOLIDWORKS we can eliminate costly prototype and testing facility, so that we can cut the cost of the product and also the development time is cut shorted.

 

Data Management Solution to Aerospace Industries using SOLIDWORKS

          Aerospace industry is one of the most creative engineering fields and it involves complicated design and process to meet the world class standard. The approval process of an aerospace industry is entirely different and need to undergo lot of scrutinization because it involves human safety and comfort parameters

          Let’s see how SOLIDWORKS provides the complete innovative solution for common challenges in managing of data and technical communication.

Challenges:

• Controlling and Managing of design data particularly CAD and project documents 
  
• Workflow automation for different types of projects and process structure 
• Sharing data to downstream department and Collaboration with the multiple vendors 
• Ensuring the right data at the right time with the correct revisions and versions updation 
• Segregated of design data with the multiple teams and locations 
• Aerospace industry requires lots of details in technical product communication 
• Communicating and documenting of technical design information to the Market, Vendors and Suppliers 
• Internal design related communication to Manufacturing and Assembly line 

Solutions: 

• SOLIDWORKS Product Data Management enables the organisation to store the data in a centralised storage with a secured vault
  
• Based on the workflow of any organisation design data can be stored and retrieved 
• With the centralised storage and accessibility authorisation for both user and administrator level is possible 
• An integrated search tool with more than 120 types of filters will helps to retrieve the data without any interruption in minimal time 
• SOLIDWORKS Composer gives the complete solutions for making technical design communication and documentation at design stage 
• As per the requirement we can create Product manuals, Part catalogues, Service manuals with the complete technical information 
• Visual animation of product assembling and dismantling in a most interactive 3D output 

Benefits:

• Easy integration of SOLIDWORKS and data management with SOLIDWORKS ecosystem 
• Granular security provides the complete confidentiality in maintaining data 
• Efficient time saver in retrieving data of various projects 
• Interactive communication to the layman level 
• Documentation, Manuals and Animations by using a CAD Data at low cost 

 

Innovative Textile Machine Design Using SOLIDWORKS

          Textile Machine Design & manufacturing need to innovate and implement various industry trends to make day to day productivity even more faster.

Latest Trends in Textile Machine Design

• Develop and standardize new product development in a shorter time
• Reduce/eliminate physical prototypes

• Improve reliability, accuracy and repeatability
• Implement latest trends and technologies to make time to market even more faster

Challenges faced by Textile Machinery Development Process

• Reduce number of physical prototypes

• Improve reliability to avoid costly warranty work
• Find out fit, form functionality before assembly
• Mechanism and structural design failure cause much problem while assembly
• Design changes and revision control is a tedious process
• Large assembly and drawing creation takes much time to complete

SOLIDWORKS Solutions Proposed

• SOLIDWORKS is a source to make concept model in to 3D and evaluate during design stage

• Integrated solution to create, analyze and make CAD changes frequently without design errors
• Manufacturing feasiblity can also be ensure during intial stage of product development
• Integrate design and manufacturing in one application to make effective NC programming
• Shaft failure simulation and life predictions in textile machineries
• Deflection and stiffness calculations for large environmental equipment’s
• Ensure structural safety and stability through static analysis
• Life expectancy calculations for dryers (static and rotary), rotating equipment’s and load-bearing members.
• Cost reduction is possible through virtual validation of entire machine - at the Design Stage itself

Benefits of Implementing SOLIDWORKS 

• Reduced design cycles by more than 30%
• Ability to share drawings, images and documentation
• Advanced assembling functions, versatility, and flexibility
• Analysis conducted parallel with development work
• Streamlined the handling of design changes
• SOLIDWORKS Simulation helps to avoid design errors

SOLIDWORKS Customer Testimonial:

“The improvements to our product development process that SOLIDWORKS has enabled allow us to support growth of more than 500 percent.”

- Mr. Jorge Smart Cruz Arenal, Director General

DCF MEXICANA, S.A. DE C.V.

 

Textile Industry SOLIDWORKS Solutions

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Food Processing Industry Composer

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