How SOLIDWORKS CAM 2026 Improves Turning Operations with Bar Break Chamfers and Collet Housing Parameters

Introduction

SOLIDWORKS CAM 2026 introduces smart enhancements that make turning operations safer, cleaner, and more efficient. Features such as Bar Break Chamfers for turning toolpaths and customizable Collet Housing Parameters help manufacturers address common machining challenges like burr formation and tooling visualization. These improvements allow CAM programmers to remove sharp edges during machining and define accurate collet geometry directly within the programming environment, improving both productivity and part quality.


SOLIDWORKS WHATS NEW 2026 - CAM

Bar Break Chamfers for Stock in Turn Toolpaths

The burrs can be cleared on the Turn Toolpaths generated for OD using bar break moves.

When turning the Outer Diameter of the cylindrical body the burrs can be formed which will cause damage to the mating location or the users. This can be removed while the turning operation toolpath running time using the bar break moves for these types of turning toolpaths.


SOLIDWORKS WHATS NEW 2026 - CAM

  • Turn Rough
  • Turn Finish
  • Groove Rough (OD features only)
  • Groove Finish (OD features only)
  • Face Rough
  • Face Finish

The above-mentioned operations can be adding the bar break moves when creating the toolpaths.

SOLIDWORKS CAM adds the break bar moves to the outer turning toolpath of rough or finish pass as well as the facing operations

turning toolpath of rough or finish pass

Groove Operation like rough or finished and different styles of grooves can also add the one or multiple bar break moves depending on the groove styles.
Groove Operation

How to create Bar Break Chamfers

1.Bar Break, Under NC tab on the Operation Parameters dialog box select the method:

o   Chamfer – Specify the Distance & Angle from sharp edge

o   Radius - Specify the Distance & Radius from sharp edge

o   - Specifies the chamfer distance as a percentage from nose radius.


2.Optional : Reverse

The Reverse option has selected the cut can be done by the opposite direction of the cut pass.

Reverse is only available for Turn Rough & Turn Finish

Turn Rough & Turn Finish

This is how the Bar Break option can be used to create the corner chamfer or radius to eliminate the burrs and unwanted edges.

Conclusion

With the latest updates in SOLIDWORKS CAM 2026, turning operations become more precise and reliable. The introduction of Bar Break Chamfers helps eliminate burrs directly during OD turning, facing, and groove operations, reducing the need for secondary finishing. At the same time, customizable Collet Housing Parameters enhance visualization and collision awareness during programming. Together, these enhancements support safer machining, better accuracy, and more efficient CAM workflows.


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